The first stage of alcohol production involves choosing the high yielding raw material for fermentation. Here we use two types of raw material: Molasses & Grain. While molasses is a by-product of sugar process and grain (starch) is produced by plants as food. Rice (Grain), which we are mainly using as raw material is ground finely in the grain mills to get weighed flour.

Mashing involves operations such as slurry preparation, jet cooking, and enzymatic hydrolysis. ‘Slurry Preparation’ – Weighted flour is mixed with hot water to produce a slurry with 20-30% dissolved solids and mixture is made in a tub where the starch granules swell and gradually rupture known as gelatinization of starch.

‘Jet Cooking’ – This is done by mixing the slurry with live steam (online) in a static mixer. ‘Enzymatic hydrolysis’ - The cooked slurry is then flashed to atmospheric pressure in a flash vessel. Here enzymes are rapidly hydrolyzed and gelatinize starch into smaller and soluble fragments called dextrins. These fragments are further converted into simple fermentable sugar with the help of an enzyme.

Alcohol fermentation is the process in which sugar is converted into alcohol and carbon dioxide and   Yeast biomass as well as much smaller quantities of products such as fusel oil, aldehydes, and ketones. It is the biochemical conversion of sugar to end products.

Distillation is a separation technique for the liquid mixture. It is the operation where vaporization of liquid Mixture yields a vapors phase containing more than one constituent in a nearly pure state. Thus, the separation of the mixture of alcohol and water into its component is a distillation

Our blenders now take over the process and blend our highly rated grain neutral spirit with other ingredients to make products which are smooth on the palate, have a delightful taste and appealing aroma. The proper time to Mature is a distinguishing factor of our distinct products. This final product is then bottled through the bottling process to reach its final packaging to the market.

Once the alcohol reaches the stage, where it is ready to serve people in the outer world with the best of experience, it is sent to be bottled.  Bottling involves drawing the product from a holding tank and filling it into bottles in a filling machine (filler), which are then capped, labeled and packed into cases or cartons and ready to be placed in the market.  All requisite measures are maintained to ensure the highest quality is packed on our highly automated machines and ready for dispatch.